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Reasons why automations can break

  • July 18, 2025
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Troy Tessalone
Zapier Orchestrator & Solution Partner
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Reasons Why Automations Can Break

 

Contribution by Troy Tessalone

Zapier Partner at Automation Ace.

 

So your Zap automation just broke.

Now you’re wondering why and how to troubleshoot for a fix.

Here’s a categorized list of common reasons why Zap automations can break...

 

Hint: There are a lot of potential root causes!

 

🔧 Platform-Level Issues

  • Platform Downtime or Outage
    Zapier may experience outages, maintenance, or degraded service.

  • Rate Limits or Throttling
    The automation platform may hit limits or slow down due to too many operations.

  • Deprecated or Removed Features
    Changes to built-in apps, filters, or functions may invalidate your workflow.

🧩 App-Level Issues

  • Third-Party App Downtime or Outage
    The connected app (e.g. Google Sheets, Slack) is temporarily unavailable.

  • API Changes or Deprecations
    Fields, endpoints, or behaviors change without backward compatibility.

  • Authentication Errors
    Expired tokens, revoked access, or permission changes.

  • Missing App Connections
    A required account was disconnected or deleted.

  • App-Specific Rate Limits
    The external app limits how many requests can be made in a given period.

🧪 Data-Level Issues

  • Missing or Unexpected Data
    Required fields are null, misnamed, or missing in the trigger or steps.

  • Wrong Data Type or Format
    A number is sent as a string, a date format is invalid, or JSON is malformed.

  • Empty Results
    Filters, searches, or conditions return no results and block downstream steps.

  • Duplicate or Conflicting Entries
    An item already exists, causing failures in "Create" or "Update" steps.

  • Size Limits Exceeded
    Payloads are too large (e.g. too many rows, too long of a note, image too big).

🔄 Logic & Workflow Design Issues

  • Improper Conditions or Filters
    A Filter step always fails or passes when it shouldn't.

  • Bad Step Dependencies
    A later step depends on data that wasn't created due to a failure earlier.

  • Circular Logic or Infinite Loops
    A trigger causes an action that re-triggers the same Zap/flow.

  • Incorrect Mapping or Variables
    Mapped fields don’t match the expected output from previous steps.

🔐 Access & Permission Issues

  • Insufficient Permissions
    Connected apps lack rights to perform certain actions (e.g., write access needed).

  • Team Member Account Removed or Changed
    Owner or editor of a Zap loses access or is removed from the app/platform.

📆 Scheduling & Timing Issues

  • Delays or Timeouts
    Scheduled delays or webhook responses take too long and cause timeouts.

  • Outdated Schedules
    Time-based workflows tied to outdated or expired schedules.

  • Timezone Mismatches
    Actions execute at the wrong time due to misaligned timezones.

🧪 Testing vs Production Mismatches

  • Using Sample Data That Doesn’t Reflect Real Use
    Automations work with fake/test data but break with real inputs.

  • Test Runs Bypass Certain Conditions
    Testing conditions may ignore errors or handle them differently.

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